Medical Tube Sets

Output Level: Up to 180 ppm

Medical Tube Sets

Output Level: Up to 180 ppm

The MDTailSegment180 is a synchronous, servo-driven machine on a SuperTrak CONVEYANCE™ smart conveyance platform. This is the ultimate solution for high-runner tail segment SKUs.

  • Product:

    Straight tail medical tube segments

  • Automation Solution:  

    SuperTRAK CONVEYANCE™

  • ISO Level:

    ISO 8 standard, or custom

  • SKU:

    MDTailSegment180

MDTailSegment180

Features

Output Level:

Up to 180 ppm

Platform:

SuperTrak CONVEYANCE™

  • Expandable number of tracks without footprint increase​
  • SuperTrak Servo Actuations​
  • Tube fixtured axially parallel to index​
    • Utilizes pallet to pull tube and insert into connectors​
    • Reduced​ external​ actuators​

Ultrasonic cutting

Blade vibrates at a high frequency (20,000-80,000 Hz) for a cleaner cut, reduced risk of particulate and micro plastics, and increased sustainability

  • 3“ to 24“ tube length​
  • Solvent
  • Maximum 2 connectors​
  • Add-on: Pinch/roll clamp
  • ISO Level – ISO 8 standard, or custom

Recommended for:

  • Straight tail segments
  • Multi-track systems (60 parts per minute for each track, to a maximum of 3)
  • High-runner tail segment SKUs
  • Faster rate: Yields a smaller footprint and fewer material loading points (less operator time)

Core Processes

Component Feeding

Component Feeding

Includes coiled tube feed, plastic component feeding

Ultrasonic Cutting

Ultrasonic Cutting

Controlled presentation of tubing, high frequency vibrating blade for a cleaner cut, reduced particulate and micro plastics

Joining 

Joining 

Can include bonding material joining, multi component welding, gluing, curing, and thermal joining

Visual Inspection 

Visual Inspection 

In-line quality checks verify proper insertion of tubes into transparent connectors to ensure product is assembled to specification

Packaging

Packaging

Includes tray loading, pouch sealing, coding, and labelling

Sterilization 

Sterilization 

Aseptic/sterile material handling with robotics, and packaging processes including autoclaves and electron beam treatment

Learn More About Smart Conveyance

SuperTrak CONVEYANCETM is a fully programmable linear motion technology with independent and parallel workstations. Smart technology with asynchronous sub 10 micron resolution and precision, single PLC control system, fully scalable and configurable to meet complex challenges and varying outputs.

Learn More About Illuminate Manufacturing Intelligence

Utilize onboard reporting and diagnostic tools for production performance monitoring. Simplify the collection and analysis of data from automated manufacturing systems. With Illuminate software installed, operations and maintenance personnel can quickly understand situations and prioritize actions.

Tube Set Accessories and Components

ATS can provide end-to-end medical tube set assembly solutions to create custom configurations for the administration of therapeutics or collection of biologics. 

Control fluid flow with tube set fittings and components including: 

  • Catheters
  • Check Valves 
  • Stopcocks
  • Hydrophobic Membrane Filters 
  • Site Chambers 
  • Roller Clamps 

Customize your medical tube sets and IV lines for applications in clinical settings. A tube set specialist can discuss options for your assembly project.

Reduced start-up time, particulate, and power usage make automating this medical consumable attainable

ATS is a proven tube set assembler, solving your manufacturing challenges to get you to market fast. Tailor modules to meet demand and available footprint.

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