Unique technology – a new process no competitor can match

Glass Syringe
LED UV Curing

The LED UV curing process by ATS is an advanced, mercury-free technology that delivers instant, energy efficient adhesive curing with lower heat output, a longer lamp life, and full regulatory compliance.

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Innovative Adhesive Curing

With many successful projects for the manufacture of syringes, including our unique process for LED UV adhesive curing, we are proud to call ourselves a global leader in this segment. What´s the innovation:

100% Mercury-Free Technology – no risk of Mercury Ban (Minamata Convention EU Directive 2011/65/EU)
No sticky surfaces for enhanced product quality
Ultra-low extractables per syringe
50% lower energy consumption
Less heat generation
10x longer lamp life
Faster maintenance due to easy station access
Zero warm-up time

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Recommended For

Glass syringes

Specs

Output rate:

Up to 300 ppm

Base module:

Approx. 1 m (can be integrated into existing or new line)

Processes:

Heat Application, Surface and Deep Curing

Transport style:

Robot, Dial, Belt and/or Conveyor

Software:

Several optional compatible, e.g. Illuminate^TM Manufacturing Intelligence

Vision:

Several options available

Validation:

Standardized documentation package

Key Features & Benefits

Future-proof your production with no dependency on mercury lamps
Maintain proven processes – Use existing adhesives and avoid revalidation
Reduce operating costs – Lower energy consumption, less maintenance, longer service life

Improve sustainability – Safer option for environment and staff
Easy integration – Suitable for both new and existing production systems
Simpler machine design – No curing chamber required

Same product quality as mercury-based curing
No process or material changes needed

See it live at our Munich Innovation Center or send over product samples!

Upgrade your syringe assembly with ATS LED UV curing – compact, flexible, and fully mercury-free for regulatory peace of mind. Designed for seamless integration into new or existing systems, it delivers performance without the footprint of traditional solutions.

See it live at our Munich Innovation Center with demos, workshops, and hands-on support – or send us your samples and experience the results firsthand.