Core Processes
Component Feeding
Includes coiled tube feed, plastic component feeding
Ultrasonic Cutting
Controlled presentation of tubing, high frequency vibrating blade for a cleaner cut, reduced particulate and micro plastics
Joining
Can include layer bonding material joining, plastics component welding, gluing, curing, and thermal joining
Coiling
Includes active material application, adhesive dosing, gel/liquid deposition, controlled layer application
Visual Inspection
In-line quality checks verify proper insertion of tubes into transparent connectors to ensure product is assembled to specification
Packaging
Includes belly banding, pouch sealing, coding, and labelling
Sterilization
Aseptic/sterile material handling with robotics, and packaging processes including autoclaves and electron beam treatment
Take a Tour of the Coiling Machine
Alex Folz is Systems Design Engineer at ATS Life Sciences Chicago. He’s been the lead Systems Design Engineer on multiple tube set assembly programs during his tenure, including multiple innovation projects relating to tube sets.
In this video, Alex shows the flexible machine working and explains how it handles product variance, the shift from cam-based technology, the benefits of adding synchronous servo pneumatic technology at the station level, mastering consistent tube tension, and meeting the need for this medical consumable.
Learn More About Smart Conveyance
SuperTrak CONVEYANCETM is a fully programmable linear motion technology with independent and parallel workstations. Smart technology with asynchronous sub 10 micron resolution and precision, single PLC control system, fully scalable and configurable to meet complex challenges and varying outputs.
Learn More About Illuminate™ Manufacturing Intelligence
Utilize onboard reporting and diagnostic tools for production performance monitoring. Simplify the collection and analysis of data from automated manufacturing systems. With Illuminate software installed, operations and maintenance personnel can quickly understand situations and prioritize actions.
Tube Set Accessories and Components
ATS can provide end-to-end medical tube set assembly solutions to create custom configurations for the administration of therapeutics or collection of biologics.
Control fluid flow with tube set fittings and components including:
- Catheters
- Check Valves
- Stopcocks
- Hydrophobic Membrane Filters
- Site Chambers
- Roller Clamps
Customize your medical tube sets and IV lines for applications in clinical settings. A tube set specialist can discuss options for your assembly project.
Built on Proven Hardware, Time to FAT is Compressed by Leveraging Standard Designs
A synchronous, servo-driven tube set machine stationed on a SuperTrak CONVEYANCE™ smart conveyance platform for medium to high output.
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