Pen body and pen needle assembly
PEN NEEDLE ASSEMBLY
Several options for the manufacturing of injection pens. Our expertise includes the assembly of the pen body and the pen needle, both standard and safety needles, and final packaging.
Pen Needle Assembly
Equipment for various assembly processes for injection pens; fully automatic assembly lines for pen cannula; bonding cannula by induction welding or UV adhesive
- Cannula orientation: The correctly oriented needle is directly transferred to the cannula hub, guaranteeing maximum precision
- Cannula inspection: quality control of the cannula, from the needle bevel and tip, to the shape of the tube end
Features
Specs
Pen Body Machines
- Number of Components: 8-12
- Scalable Output Rate: Up to 200 ppm
- Options: Vision systems
- Platform: OmniTrak™
Pen Needle Machines
- Number of Components: For standard needle up to 3 + packaging; for safety needle up to 10 + packaging
- Needle Type: 29-33 G Scalable Output Rate: Standard needle up to 1200 ppm; safety needle up to 300 ppm
- Options: Vision systems, flow test, pull test, siliconization
- Platforms: OmniTrak™, SuperTrak™, or dial
Common to Both Pen Body and Pen Needle Machines
- Layout: Single or multi-module configurations available
- Controls: Rockwell or Siemens
- Data Management: Illuminate™ Manufacturing Intelligence – OEE Monitoring module
Specs
- Scalable output rate from 20 – 120 ppm
- Cleanroom Class: ISO 8
- Standard documentation package
- Reject rate < 1%
- Footprint: 8m x 5m (for 120 ppm)
- SCARA robot to achieve high speed and placement accuracy
- MORE >95%
- Loading options from manual to fully automated
- Controls: Rockwell or Siemens
Key Benefits
Ensuring a reliable supply of your quality product to the market is critical to your business.
Expertise
Assembly systems geared to the special requirements of manufacturing subcutaneous and intra-muscular injection products
Material Handling
Glass cartridges require careful handling. Force applied when placing cartridges into the subassembly is defined and controlled, ensuring damage-free handling.
inspection and Validation
Each and every cartridge is inspected immediately before insertion into the pen sub assembly. The inspection unit is synchronized with the assembly machine.
Precision Manufacturing
Low- to high-volume assembly; seamlessly integrated processes. Processes from intake to packaging.
Other Injector Assembly
Autoinjectors
Assembly of self-administered disposable drug delivery systems.
Syringe Manufacturing
Assembly of multi-component glass and plastic syringes.
Pre-assembly and Final Assembly of Pen Needles
Our expertise includes assembly of the pen body and the pen needle, both standard and safety needles, and the final packaging. Let’s discuss your project.
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