Pen body and pen needle assembly

PEN NEEDLE ASSEMBLY

Several options for the manufacturing of injection pens. Our expertise includes the assembly of the pen body and the pen needle, both standard and safety needles, and final packaging.

Pen Needle Assembly

Equipment for various assembly processes for injection pens; fully automatic assembly lines for pen cannula; bonding cannula by induction welding or UV adhesive

Cannula orientation: The correctly oriented needle is directly transferred to the cannula hub, guaranteeing maximum precision
Cannula inspection: quality control of the cannula, from the needle bevel and tip, to the shape of the tube end

Features

Specs

Pen Body Machines

Number of Components: 8-12
Scalable Output Rate: Up to 200 ppm
Options: Vision systems
Platform: OmniTrak™

Pen Needle Machines

Number of Components: For standard needle up to 3 + packaging; for safety needle up to 10 + packaging
Needle Type: 29-33 G Scalable Output Rate: Standard needle up to 1200 ppm; safety needle up to 300 ppm
Options: Vision systems, flow test, pull test, siliconization
Platforms: OmniTrak™, SuperTrak™, or dial

Common to Both Pen Body and Pen Needle Machines

Layout: Single or multi-module configurations available
Controls: Rockwell or Siemens
Data Management: Illuminate™ Manufacturing Intelligence – OEE Monitoring module

Specs

Scalable output rate from 20 – 120 ppm
Cleanroom Class: ISO 8
Standard documentation package

Reject rate < 1%
Footprint: 8m x 5m (for 120 ppm)
SCARA robot to achieve high speed and placement accuracy

MORE >95%
Loading options from manual to fully automated
Controls: Rockwell or Siemens

Key Benefits

Ensuring a reliable supply of your quality product to the market is critical to your business.

Expertise

Assembly systems geared to the special requirements of manufacturing subcutaneous and intra-muscular injection products

Material Handling

Glass cartridges require careful handling. Force applied when placing cartridges into the subassembly is defined and controlled, ensuring damage-free handling.

Inspection And Validation

Each and every cartridge is inspected immediately before insertion into the pen sub assembly. The inspection unit is synchronized with the assembly machine.

Precision Manufacturing

Low- to high-volume assembly; seamlessly integrated processes. Processes from intake to packaging.

Other Injector Assembly

Low Volume Injector Assembly Cell - Injector Pen Focus 1

Autoinjectors

Assembly of self-administered disposable drug delivery systems.

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Syringe Manufacturing

Assembly of multi-component glass and plastic syringes.

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Pre-assembly and Final Assembly of Pen Needles

Our expertise includes assembly of the pen body and the pen needle, both standard and safety needles, and the final packaging. Let’s discuss your project.