Plastic / Polymer Syringes

OUTPUT LEVEL UP TO 250 PPM

Plastic / Polymer Syringes

OUTPUT LEVEL UP TO 250 PPM

High-speed assembly of disposable and self-destruct plastic / polymer syringes. Gentle handling for the movement of components, subassemblies, and finished product, including stacked trays, pallets, bulk components, and more

  • Product:

    Plastic / Polymer Syringe Assembly

  • Automation Solution:  

    SuperTrak CONVEYANCE™ or OmniTrak 

  • Capacity:

    Number of Tracks: 2 – 6; Cycle Time: 24 – 40 cycles/min

  • SKU:

    MDPlasticSyringeHS

MDPlasticSyringeHS

Features

Output:

Up to 250 PPM

Platform:

SuperTrak CONVEYANCE™ / OmniTrak

Recommended For

Flexible conversion for many variants. Gentle handling without plastic-to-plastic contact.

Core Processes

Component Feeding

Component Feeding

Includes barrel, plunger, needle components / caps

Needle Tip Forming 

Needle Tip Forming 

Cutting and beveling of needle tip, measured in micrometers, for high-precision quality

Assembly & Handling

Assembly & Handling

Automated and robotic solutions to introduce components or subassemblies, and accurately assemble finished products 

Visual Inspection 

Visual Inspection 

Machine vision inspection to ensure quality; may include classification, anomaly detection, and text recognition

Integrity Testing 

Integrity Testing 

Can include leak testing, stopper seal verification, and closure seal confirmation

Closure Application

Closure Application

Includes stoppering, capping, needle placement, backstop insertion and plunger insertion

Labelling / Marking

Labelling / Marking

Application of branding or identification with adhesive labels or permanent laser marks

Packaging

Packaging

Primary packaging, trays, clam shells, blisters, tubs, or pouches. May also include kits, or multi-pocket trays.

Learn More About Smart Conveyance

SuperTrak CONVEYANCETM is a fully programmable linear motion technology with independent and parallel workstations. Smart technology with asynchronous sub 10 micron resolution and precision, single PLC control system, fully scalable and configurable to meet complex challenges and varying outputs.

LEARN MORE ABOUT OMNITRAK™

OmniTrak™ is a cam driven magnetic linear mover assembly platform combining the precision of cam-controlled workstations and the flexibility of servo-driven workpiece carriers. Seamlessly mix 1-one up stations with multi-up on the pallet loop for high flexibility, lower maintenance, and low floor space requirement.

Learn More About Illuminate Manufacturing Intelligence

Utilize onboard reporting and diagnostic tools for production performance monitoring. Simplify the collection and analysis of data from automated manufacturing systems. With Illuminate software installed, operations and maintenance personnel can quickly understand situations and prioritize actions.

ATS Life Sciences Systems can tailor a solution for your customized application. Ready to discuss your next project?

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